Improve thermal efficiency and maintain stable insulation performance for high-temperature industrial equipment operating under continuous service conditions.
High-temperature industrial applications such as reactors, furnaces, heat exchangers, and processing equipment require insulation materials capable of withstanding elevated temperatures while maintaining consistent performance over time. Under these conditions, thermal stability, insulation efficiency, and long-term reliability become critical selection factors.
Aerogel insulation blankets provide a reliable solution for high-temperature applications where ultra-low thermal conductivity, heat resistance, and installation flexibility are required. Standard industrial systems based on glass fiber aerogel blankets typically operate up to 650°C, while high-temperature systems using high-silica aerogel blanket structures can be applied in applications up to approximately 900–950°C, depending on system design and insulation configuration.
With thermal conductivity ≤ 0.020 W/m·K, reduced thickness, and stable performance under thermal cycling conditions, aerogel blankets help reduce heat loss while improving long-term operating efficiency in demanding high-temperature environments.
Typical applications include industrial furnaces, reactors, high-temperature pipelines, thermal processing equipment, and systems exposed to continuous high heat loads.
Need help selecting the right aerogel insulation system?
Send your operating temperature and application details to request technical data, sample support, or quotation information.
Technical data sheets, basic specifications and application support are available upon request.
Aerogel insulation blankets are used in high-temperature industrial applications where heat resistance, thermal control, and long-term material stability are required.
| Parameter | Value / Capability |
|---|---|
| Thermal conductivity | ≤ 0.020 W/m·K (@25°C) |
| Standard industrial grade | Glass fiber aerogel blanket · up to 650°C |
| High-temperature grade | High-silica aerogel blanket · 650–950°C depending on application |
| Fire rating | A1 non-combustible |
| Hydrophobicity | >99.9% |
| Structure | Flexible and lightweight |
| Installation compatibility | Suitable for standard industrial insulation methods |
| Documentation | Technical Data Sheets and supporting reports available |
High-temperature aerogel insulation should be selected by temperature range first, then by blanket base material and insulation configuration.
| Version | Typical Product Structure | Temperature Range | Positioning |
|---|---|---|---|
| Standard Industrial High Temperature | Glass fiber aerogel blanket | Up to 650°C | Mainstream industrial insulation for pipelines, tanks, and equipment |
| Extended High Temperature | High-silica aerogel blanket / engineered insulation system | 650–950°C | Higher-temperature applications requiring upgraded thermal resistance |
For industrial large-scale insulation, glass fiber aerogel blanket is typically the mainstream solution, while higher-temperature systems above 650°C require upgraded blanket structures and configuration selection.
Continuous operation at elevated temperatures
Thermal cycling and temperature fluctuation
Exposure to radiant heat and hot surfaces
Complex equipment geometry including curved or irregular surfaces
Restricted access for maintenance and inspection
Long service life requirements under stable operating conditions
These conditions require insulation materials that maintain performance without degradation under prolonged heat exposure.
Thermal Performance – Lower heat loss through ultra-low thermal conductivity (≤ 0.020 W/m·K)
Thermal Cycling Stability – Reliable performance under repeated heating and cooling cycles
Space Efficiency – Reduced insulation thickness compared to conventional materials
Installation Flexibility – Easily adapts to complex or irregular equipment surfaces
Long-Term Stability – Maintains insulation performance under demanding thermal conditions
Extended Temperature Capability – Available in standard and higher-temperature versions for different operating ranges
Aerogel insulation blankets are widely used in high-temperature industrial applications due to their excellent thermal performance, reduced thickness, and installation flexibility.
For standard industrial insulation systems up to 650°C, glass fiber aerogel blankets are commonly used as the mainstream solution for pipelines, equipment, tanks, and process systems.
For higher-temperature systems between 650–950°C, upgraded blanket structures based on high-silica reinforcement or engineered insulation configurations are used where standard industrial grades may no longer meet the thermal requirement.
This product family is typically selected as the primary insulation layer in high-temperature systems requiring high thermal performance and long-term stability.
Supply scope: We supply aerogel insulation materials only. Installation is carried out by your engineering, insulation, or maintenance contractors using standard industrial practices.
Industrial furnaces and kilns
Reactors and thermal processing units
High-temperature pipelines
Heat exchangers
Power generation equipment
Metallurgical and chemical processing equipment
Equipment requiring stable insulation under continuous high heat exposure
Higher-temperature systems operating above 650°C with engineered insulation configurations
Thickness selection depends on operating temperature, thermal efficiency targets, and installation requirements.
| Thickness / Configuration | Recommended Application |
|---|---|
| 10 mm | Moderate high-temperature equipment (up to approximately 350°C) or space-limited applications |
| 20 mm | Standard industrial high-temperature systems (350–650°C) requiring enhanced thermal control |
| Custom thickness / engineered systems | Higher-temperature applications between 650–950°C, or projects requiring multi-layer and upgraded insulation configuration |
Guideline: For high-temperature applications above 350°C, 20 mm blanket systems are commonly selected where stronger heat retention and long-term performance stability are required. For systems operating above 650°C, insulation thickness and system configuration should be determined according to service temperature, surface geometry, and insulation target.
→ Contact us for thickness selection guidance based on your operating conditions
Conventional insulation materials such as mineral wool or calcium silicate may experience performance degradation under prolonged high-temperature exposure or repeated thermal cycles.
| Feature | Aerogel Blanket Systems | Conventional Insulation |
|---|---|---|
| Thermal conductivity | ≤ 0.020 W/m·K | Higher (≥ 0.038–0.045 W/m·K) |
| Insulation thickness required | Lower | Higher |
| Stability under high temperature | Stable | May degrade over time |
| Flexibility for complex surfaces | Flexible, conforms | Rigid or less adaptable |
| Long-term performance | Improved stability | Reduced efficiency over time |
| Higher-temperature extension | Available through upgraded blanket systems up to 950°C | Usually thicker and less adaptable |
| Fire rating | A1 non-combustible | A1 (but may lose integrity) |
Technical Data Sheets (TDS) typically include:
Thermal conductivity
Service temperature range
Hydrophobicity
Fire classification
Mechanical properties
Supporting documents available upon request:
Test reports
Application reference information
Product specifications
We are a supplier of aerogel-based insulation materials for high-temperature industrial applications.
Supply high-performance aerogel insulation blankets
Support material selection and evaluation
Provide technical documentation for procurement and review
Offer standard industrial and higher-temperature grades based on application requirements
Compatible with standard industrial insulation practices
We do not provide installation services.
Yes. Aerogel insulation blankets are widely used in high-temperature environments due to their low thermal conductivity and stable performance under continuous heat exposure.
Yes. Glass fiber aerogel blankets are commonly used for mainstream industrial insulation up to 650°C, while higher-temperature systems between 650–950°C use upgraded blanket structures such as high-silica reinforced configurations.
Standard industrial aerogel blanket systems are typically used up to 650°C. Higher-temperature grades and engineered insulation configurations can be applied in systems operating up to approximately 900–950°C, depending on product structure and application conditions.
Yes. Aerogel blanket systems maintain stable performance under repeated heating and cooling cycles without cracking or settling like many rigid insulation materials.
Yes. The flexible blanket structure allows easy installation on curved and irregular industrial surfaces.
Aerogel blankets provide lower thermal conductivity, reduced thickness, and improved performance stability under high-temperature conditions. This is particularly valuable where space efficiency and long-term insulation stability are required.
Yes. Aerogel blankets can be integrated into multi-layer insulation systems, often as a high-performance inner layer near the hot surface combined with other insulation materials depending on system requirements.
Request Technical Data or Quotation Support
Send your application details for aerogel material and thickness selection, including operating temperature, equipment type, and installation conditions.
