Explore Aerogel Products →

Manufacturing Capability

Shanghai Airgeltech specializes in the scalable manufacturing of silica aerogel materials and composite insulation products. Through control of key process stages and process parameter management, the company achieves stable output in thermal performance, structural consistency, and in-use reliability across different production batches. The manufacturing system is built around performance stability and batch consistency, supporting continuous material supply for industrial applications.

Explore aerogel products →

Production Capabilities

The company has established an integrated production system covering aerogel material synthesis and composite processing. Our primary manufactured products include:

• Aerogel Blankets — flexible insulation for industrial piping, equipment, and high-temperature applications
• Aerogel Powders — raw material for coatings, composites, and specialty formulations
• Aerogel Coating Systems — thermal barrier coatings for construction and industrial surfaces
• Composite Non-combustible Insulation Boards — rigid panels combining aerogel with fire-resistant substrates for building applications

The production process includes key stages such as material synthesis, drying, and composite forming. By adjusting process parameters, the system enables control over material thickness, density, and thermal performance to meet varying operating conditions. For both standard products and customized specifications, this production system helps maintain a consistent level of quality control.

Manufacturing Facilities

The manufacturing system is supported by complete production facilities covering both aerogel material preparation and composite processing, enabling continuous production operations.

Production is organized according to defined process workflows, supporting batch production and specification switching across multiple product types. On the basis of standardized production, the system maintains a degree of flexibility to accommodate different material specifications.

Production Capacity

Typical annual production capacity:

• Aerogel blanket: approximately 25,000 m³ per year
• Aerogel powder: approximately 1,000 tons per year
• Aerogel coating: approximately 25,000 tons per year
• Composite insulation boards: approximately 100,000 m³ per year

Based on this capacity, the system supports stable shipment and bulk order supply under normal production conditions.

Capacity may be adjusted based on project requirements.

Manufacturing Process

The production process is designed around performance stability and batch consistency, following a standardized workflow:

Through control of key process points and parameter management, consistent performance is maintained across different production batches under defined process conditions. The manufacturing system is supported by complete production facilities covering both aerogel material preparation and composite processing, enabling continuous production operations.

Quality & Process Control

The company operates an internal quality management system and is certified to ISO 9001. Continuous monitoring and testing are carried out on raw materials, production processes, and finished material performance.

Through batch consistency control and process parameter monitoring, material performance is maintained in accordance with defined technical requirements and application needs, enabling stable output across production batches.

Key inspection parameters include:

• Thermal conductivity
• Density and structural uniformity
• Hydrophobic performance
• Thickness tolerance

Silica Aerogel Materials · Consistent Quality · Sustainable Innovation