Shanghai Airgeltech specializes in the scalable manufacturing of silica aerogel materials and their composite insulation products. Through control of key process stages and process parameter management, the company achieves stable output in thermal performance, structural consistency, and in-use reliability across different production batches.
The manufacturing system is built around performance stability and batch consistency, supporting continuous material supply for industrial applications.
The company has established an integrated production system covering aerogel material synthesis and composite processing. Main product forms include aerogel blankets, powder materials, coating systems, and composite non-combustible insulation boards.
The production process includes key stages such as material synthesis, drying, and composite forming. By adjusting process parameters, the system enables control over material thickness, density, and thermal performance to meet varying operating conditions. Process management and control at critical points are applied to achieve structural stability and batch-to-batch consistency.
For both standard products and customized specifications, this production system helps maintain a consistent level of quality control.
The company has established stable large-scale manufacturing capabilities to support continuous supply. Typical production capacity is as follows:
Aerogel blanket: approximately 25,000 m³ per year
Aerogel powder: approximately 1,000 tons per year
Aerogel coating: approximately 25,000 tons per year
Aerogel composite non-combustible insulation boards: approximately 100,000 m³ per year
Based on this capacity, the system supports stable shipment and bulk order supply under normal production conditions.
The above represents standard capacity configuration, which can be adjusted according to order requirements.
The manufacturing system is supported by complete production facilities covering both aerogel material preparation and composite processing, enabling continuous production operations.
Production is organized according to defined process workflows, supporting batch production and specification switching across multiple product types. On the basis of standardized production, the system maintains a degree of flexibility to accommodate different material specifications.
The production process is designed around performance stability and batch consistency, following a standardized workflow:
Raw material prep. → Aerogel synthesis → Drying → Composite forming → Finished output
Through control of key process points and parameter management, consistent performance is maintained across different production batches under defined process conditions.
The company operates an internal quality management system and is certified to ISO 9001. Continuous monitoring and testing are carried out on raw materials, production processes, and finished material performance.
Through batch consistency control and process parameter monitoring, material performance is maintained in accordance with defined technical requirements and application needs, enabling stable output across production batches.
Key inspection parameters include thermal conductivity, density, hydrophobicity, and thickness tolerance.
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